The
primary nitrogen pollutants produced by combustion are nitric oxide (NO) and
nitrogen dioxide (NO2) and are generally referred to collectively
as NOx. Increasing evidence
suggests that NOx has a direct negative effect on the human respiratory system
and when exhausted into the atmosphere, reacts with moisture to produce ozone
and acid rain.
For
years it has been commonly accepted that NO constituted about 95% of NOx with
NO2 making up the other 5%. More
recent studies have found this may not be the case and, as such, some
jurisdictions have begun to require separate measurements of NO and NO2.
Before investing in an instrument, contact your local authorities to
determine which method of sampling is required.
Instruments which measure both NO and NO2 are considerably
more expensive.
Instruments
which measure NOx generally read in Parts Per Million (PPM).
Because the excess air level in the flue gases dilutes the NOx
percentage, many authorities of jurisdiction have chosen a standardized flue
gas oxygen reading to which NOx readings are corrected.
For most space or process heating boilers, that level is 3%.
To
standardize readings from a flue gas sample use the formula:
NOx
(3) = NOx actual x ((20.9 - 3) / (20.9 - O2 measured))
= NOx actual x (17.9) / (20.9 - O2 measured)
Some
emissions standards require levels in pounds of NOx per million Btu’s fired
(Lbs. NOx/MBtu) or other units of measurement.
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POLLUTANT
CONVERSIONS
To
convert from PPM to any of the units below:
multiply
PPM by the number in the correct column and row
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Fuel
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Pollutant
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LB/MBTU
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MG/NM3
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MG/KG
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G/GJ
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Nat
Gas
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NOx
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0.00129
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2.053
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20.788
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0.556
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Oil
(#2, #6)
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NOx
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0.00134
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2.053
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24.850
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0.582
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Definitions
(all numbers apply to values as corrected to 3% excess Oxygen)
LB/MBTU
pounds of pollutants per Million BTU (British Thermal Unit)
MG/NM3
mlligrams of pollutant per Normal cubic meter of gas supplied
Normal means at standard temperature and pressure
MG/KG
milligrams of pollutant per Kilogram of fuel burned
G/GJ
grams of pollutant per Giga Joule (109
Joule)
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NOx
emissions are formed in one of three ways:
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Thermal
NOx is produced when nitrogen and oxygen in the combustion air
supply combine at high flame temperatures.
Thermal NOX is generally produced during the combustion of both
gases and fuel oils.
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Fuel
NOx is produced when nitrogen in the fuel combines with the excess
oxygen in the combustion air and is only a problem with fuel oils
containing fuel bound nitrogen.
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Prompt
NOx is formed during the early, low temperature states of
combustion and is insignificant.
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NOx
control technologies
vary widely depending on the required emissions standards in different
jurisdictions and dictate the most cost effective strategy available for NOx
reduction.
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Reducing
the amount of O2 available to bind with nitrogen during
the combustion process is probably the least expensive strategy to
implement. This entails the
use of a combustion analyzer to adjust the fuel/air mixture such that the
amount of O2 as measured in the flue gas sample is minimized
(and still within the manufacturers’ specifications).
Tuning up the boiler in this manner can potentially reduce the NOx
production by as much as 10%.
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Burning
low nitrogen fuel oils which contain approximately 18% less
nitrogen can reduce NOx emissions by as much as 50%.
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Injecting
water or steam into the flame, reduces flame temperature and thus
lowers overall NOx production by as much as 80% for gas.
However, this technique can result in lowering boiler efficiency by
as much as 10% depending on the amount of steam or water injected.
Increasing the amount of moisture in the flue gases may also lead
to condensation and consequent damage to boiler and flue passageways.
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Flue
gas recirculation (FGR) is one of the more commonly used methods
to reduce NOx emissions and involves pulling relatively cool combustion
gases from the vent system and mixing it with combustion air.
Flue gases are composed of inert gases such as water vapor, carbon
dioxide and nitrogen which take heat away from the combustion process and
lower flame temperatures.
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