emulsion is a water-in-oil emulsion fuel consisting of from 5 percent to 15
percent water dispersed as droplets in a continuous oil phase. The key to
achieving maximum combustion with this fuel is producing water droplets in the
range of 5 microns to 20 microns in diameter within the oil. This is
accomplished by introducing a small amount of WSF E-2650 .
to control water droplet size and prevent coalescence. Proper
mixing and proportioning of the water, oil and WSF E-2650 creates a very
stable emulsion that is ready to burn. Figure I compares the size of a typical
fuel oil droplet sprayed into the combustion chamber with a WSF E-2650
emulsified fuel droplet containing many water droplets of 5 microns to 20
microns in size.
A typical burner atomizer produces a spray of fuel oil
droplets around 100 microns to 200 microns in diameter, depending on fuel
quality and atomizer design. Typically, the larger fuel droplets do not
completely burn, leaving unburned carbon to collect on heat transfer surfaces
and escape as particulate matter in the exhaust gases. This reduces overall
thermal efficiency.
